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Airborne AllyCAD

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The bright colours and
precisely sculpted lines come alive at the desk of
Johannes J ("call me JJ") Pretorius as he
manipulates his CAD software to design the livery of
one of SA Airways' new Airbus aircraft, which are
replacing the airline's Boeing fleet. Indeed, some
of the most dramatically visible examples of our
country's international flag-waving have emerged
from the project design offices of SAA Technical, SA
Airways' technical division.
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It's the place where the bright, rainbow livery
designs of the planes which performed those
breathtaking fly-pasts for the recent Cricket World
Cup and earlier Rugby World Cup were brought to life
on the computer screen before they were transferred to
the aircraft themselves.
Today, they are still about the most instantly
recognized jets flying international air routes.
Pretorius is Senior Project Analyst at SAA Technical's
airframe and propulsion system engineering division,
and his office is where the livery for the new Airbus
fleet reaches its final design stages.
The software which he and his team use - virtually
exclusively, he says - is AllyCAD, an
industrial-strength 2D CAD which is in use worldwide
in a variety of industrial design applications.

While the livery of the new SAA
fleet is perhaps its most visible local expression of
this, the same software is also used for much more
prosaic purposes - for example, technical drawings for
a test-bench for aircraft engine components such as
starter motors and generators, tooling, spares
manufacture, equipment-testing, interior passenger
seat-plan layout, emergency equipment layout,
information and instruction signs, decals. And even
something as ordinary as storage brackets for the
aircraft galley. |
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The size and shape of aircraft has advanced
dramatically since AllyCAD was first used by SA
Technical in 1987. Along the way, computer design
software has made parallel advances, allowing AllyCAD
to maintain its value as a drawing programme which can
be seamlessly integrated into new technology. The aim
is to ensure that it is always up to the minute, in
whatever application which is required.
For JJ Pretorius, it has achieved this aim. "It's
probably our most important and most commonly used
design tool," he says. He likes its simple draughting
capability, its ability to operate seamlessly with
other software. "You can play around with it to get
the designs you want all hang together."
At SAA Technical, all design drawings - whatever the
subject - are done using AllyCAD.
For a really big project - a full aircraft exterior
livery, for example - Pretorius uses AllyCAD to create
a scaled-down version of the required final design,
lettering and logo. This is then used in the
manufacture of the actual full-sized template - known
as a "pounce" - to facilitate the final painting of
the livery. A full-sized pounce can be as long as 17m
and as high as 2m, depending on the size of the
aircraft.
And at the other end of the scale, even the NO SMOKING
warning sign you see in the toilets is the creation of
AllyCAD.
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Last Updated:
August 22, 2005
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